Monday, January 25, 2016

Some Important Tools in Industrial Engineering at Garments Industry & Simplify & Clarify These Tools with Short Definition. Part- iii




Qualified Worker: is a person who has the necessary physical and mental attributes, and at the same time has the appropriate skills and tools to perform the job.

One who has acquired the skill, knowledge and other attributes to carry out the work by meeting the standards of quantity, quality, & safety.

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A Multi needle Kansai Machine

Time:  The length of time taken to complete the job, usually expressed as labor standard or standard time.

Normal Working Condition: The acceptable working environment in terms of temperature, humidity, lighting, noise, etc. needed to perform the job.

Time Study: Time Study is a process for measuring the required time for performing a given task by a given method by a trained worker working in a normal pace.

It is a procedure to determine a certain amount of time required to perform a task involving either human or machine under certain standard conditions of measurement which consider

1.    Specified Work.

2.    Well Trained Worker.

3.    Normal Pace.

4.   Allowance.
Time Study is the development of a standard time by observing a task an analyzing it with the use of a stopwatch. 


SMV: SMV means Standard Minute Value.



Standard Minute Value is a numerical value which is represented the standard time of a process or operation in a standard environment for standard worker.


Standard Time is a total time in which a job should be completed of a standard performance.

SMV= It should be expressed always in minutes.

=  Time taken from a standard operator to complete any given operation with pre-define condition.

The amount of time a qualified worker should spend to complete a specified task, working at sustainable rate, using given methods, and equipment, raw materials and workplace.
Standard Time = (Average Observe Time × Rating) + Allowance.

Allowance: Different types of allowance are allowed in apparel production floor, such as personal time allowance, delay allowances, fatigue allowances, etc.

Cycle Time: Total time taken to do all works to complete one operation i. e; time from pick up part of first piece to next pick up of the next piece.



Md. Farid Ahmed
IE Officer
Fakir Apparels Ltd.
BSCIC Industrial Area, Enayet Nagar,
Fatulla, Narayangonj, Bangladesh.
Contact : +8801814220987
Email: farid.ieconcern@gmail.com

Friday, January 22, 2016

Some Important Tools in Industrial Engineering at Garments Industry & Simplify & Clarify These Tools with Short Definition. Part- ii



MethodStudy: Method Study is a systematical recording and critical examination of ways of doing things in order to make improvement.

Method Study is the Process of subjecting work to systematic, critical scrutiny to make it more effective and/or more efficient. It is one of the keys to achieving productivity improvement.

That is

It is a systematic recording and critical examination of existing and proposed ways of doing work, as a means of developing and applying easier and more effective methods and reducing costs.


Motion Study: Motion Study involves the analysis of the basic hand, arm and body movements of workers as they perform work.


Motion Study is designed to determine to best way to complete a repetitive job.

That is

Motion Study Measures distance or how much you move to do a job and how much you get done in a period of time.

Work Measurement: Work Measurement is concerned with investigating, reducing and eliminating ineffective time, whatever may be the cause.

Determine the time necessary to perform a job and its elements.

The application of technique designed to establish the time for a qualified worker to carry out a specified task when working in a defined condition.
Industrial Engineering in Garments, Industrial Engineering In Garments Industry, Industrial Engineering Jobs, Industrial Engineering, Industrial Engineering Job Description, Industrial Engineering Subjects, Industrial Engineering Careers, Industrial Engineering Books, Industrial Engineering Books Free, Industrial Engineering Books Free Download, Industrial Engineer In Textile, Industrial Engineering In Knit Garments, Textile Engineering, Textile Engineer, knowledge is power, general knowledge, knowledge base, knowledge management, basic knowledge, lack of knowledge, working knowledge, previous knowledge, to the best of my knowledge, common knowledge, stream of consciousness, self-consciousness, lose consciousness, regain consciousness, loss of consciousness, cost consciousness, national consciousness, learn, learning disability, learning by doing, distance learning, language learning, lifelong learning, learning curve, learning objective, learning process, learning difficulties, machine learning, rate, credit rating, rating scale, power rating, rating plate, voltage rating, rating agency, gross vehicle weight rating, self-rating, popularity rating, textile industry, textile mill, textile factory, Fabric, fabric softener, woven fabric, cotton fabric, knitted fabric, social fabric, rubberized fabric, silk fabric, fabric conditioner, plain fabric, fabric, knitted fabrics, silk fabrics, fabric, knitted fabrics, silk fabrics, be alert, red alert, spoiler alert, on the alert, mentally alert, be on the alert, high alert, wearing apparel, apparel industry, As systems integrators, industrial engineers analyze and design facilities (buildings, rooms, equipment, infrastructures, etc.), material handling systems, manufacturing and production systems, information systems and individual and group workplaces. In the operations realm, IEs analyze, design, and manage manufacturing  and service processes, production systems planning and control, resource allocation and scheduling, personnel assignment and scheduling, quality assurance, inventory control and system and personnel safety.Design, develop, test, and evaluate integrated systems for managing industrial production processes, including human work factors, quality control, inventory control, logistics and material flow, cost analysis, and production coordination.Engineer, Engineering Manager, Industrial Engineer, Manufacturing Specialist, Operations Engineer, Plant Engineer, Process Engineer, Production Engineer, Supply Chain Engineer, Tool Engineer, production & operations management, policy & strategy, international production management, managinte technology in GM, value analysis, effective product design, integrated product development, facility layout, capacity planning, Materials & Resource planning, production planning and control,  definition, definition in russian, definition of 5s, definition of 6s or 6sigma, definition of lean, lean manufacturing, definition of seiton, definition of seiso, definition of seiketsu, definition of sitsuki, goals of 5s, what is 5s, 5s what, what 5s is, is 5s effective, 5s is effective, set in order, shine, 5s seiketsu,5s labeling,5s visual message, s consistent labeling,5s labeling message,5s awareness,     Events, Examples, Littering problem, Meaningof 5S, My book on Suggestion Systems, Productivity, Public areas, Seiso, TQM, Visual Control, Visual Control (safety), Waste, What a waste, Sewing section efficiency, Worker capacity, Time study, Bottleneck, Line balancing, Productivity,  scheduling; line balancing; layout; bundle system; modular line;  apparel industry; balancing process; bottleneck process; AL; assembly  line; SAM; standard allowable minute



 Md. Farid Ahmed
IE Officer
Fakir Apparels Ltd.
BSCIC Industrial Area, Enayet Nagar,
Fatulla, Narayangonj, Bangladesh.
Contact : +8801814220987
Email: farid.ieconcern@gmail.com

Thursday, January 21, 2016

Some Important Tools in Industrial Engineering at Garments Industry & Simplify & Clarify These Tools with Short Definition. Part- i



IndustrialEngineering:  Industrial Engineering is a branch 

of engineering which deals with the optimization of complex processes or

systems. 

Industrial Engineers work to eliminate waste of time, money, materials, 

man-hours, machine-time, energy, and other resources that do not generate 

value. 

It is concerned with the development, improvement, implementation and

evaluation of integrated systems of people, money, knowledge, information, 

equipment, energy, materials and analysis. 



That is,
Industrial Engineering is concerned with the design, improvement, and installation of integrated systems of people, materials, information, equipment and energy. It draws upon specialized knowledge and skill in the mathematical, physical, and social sciences together with the principles and method of engineering analysis and design to specify, predict, and evaluate the results to be obtained from such system.


WorkStudy:  The Systematic examinations of the methods of 

carrying on activity


1.    To improve effective use of resources.



2.    To set up standards of performance.

3.    Simplifying or modifying the methods of operation.

4.   Reduce unnecessary or excess work.

5.    Stops wasteful use of resources.

6.   Contributes to industrial safety by identifying hazardous work and 

developing safer methods.


Workstudy is an area of knowledge that addresses the problem of work 
simplification with the basic objectives of productivity enhancement, 

human comfort and safety.


That is
A collection of techniques use to examine work-what is done, and how it is done, so that there is systematic analysis of all the elements, factors, resources, and relationships affecting the efficiency and effectiveness of the work being studied.
 
Industrial Engineering in Garments, Industrial Engineering In Garments Industry, Industrial Engineering Jobs, Industrial Engineering, Industrial Engineering Job Description, Industrial Engineering Subjects, Industrial Engineering Careers, Industrial Engineering Books, Industrial Engineering Books Free, Industrial Engineering Books Free Download, Industrial Engineer In Textile, Industrial Engineering In Knit Garments, Textile Engineering, Textile Engineer, knowledge is power, general knowledge, knowledge base, knowledge management, basic knowledge, lack of knowledge, working knowledge, previous knowledge, to the best of my knowledge, common knowledge, stream of consciousness, self-consciousness, lose consciousness, regain consciousness, loss of consciousness, cost consciousness, national consciousness, learn, learning disability, learning by doing, distance learning, language learning, lifelong learning, learning curve, learning objective, learning process, learning difficulties, machine learning, rate, credit rating, rating scale, power rating, rating plate, voltage rating, rating agency, gross vehicle weight rating, self-rating, popularity rating, textile industry, textile mill, textile factory, Fabric, fabric softener, woven fabric, cotton fabric, knitted fabric, social fabric, rubberized fabric, silk fabric, fabric conditioner, plain fabric, fabric, knitted fabrics, silk fabrics, fabric, knitted fabrics, silk fabrics, be alert, red alert, spoiler alert, on the alert, mentally alert, be on the alert, high alert, wearing apparel, apparel industry, As systems integrators, industrial engineers analyze and design facilities (buildings, rooms, equipment, infrastructures, etc.), material handling systems, manufacturing and production systems, information systems and individual and group workplaces. In the operations realm, IEs analyze, design, and manage manufacturing  and service processes, production systems planning and control, resource allocation and scheduling, personnel assignment and scheduling, quality assurance, inventory control and system and personnel safety.Design, develop, test, and evaluate integrated systems for managing industrial production processes, including human work factors, quality control, inventory control, logistics and material flow, cost analysis, and production coordination.Engineer, Engineering Manager, Industrial Engineer, Manufacturing Specialist, Operations Engineer, Plant Engineer, Process Engineer, Production Engineer, Supply Chain Engineer, Tool Engineer, production & operations management, policy & strategy, international production management, managinte technology in GM, value analysis, effective product design, integrated product development, facility layout, capacity planning, Materials & Resource planning, production planning and control,  definition, definition in russian, definition of 5s, definition of 6s or 6sigma, definition of lean, lean manufacturing, definition of seiton, definition of seiso, definition of seiketsu, definition of sitsuki, goals of 5s, what is 5s, 5s what, what 5s is, is 5s effective, 5s is effective, set in order, shine, 5s seiketsu,5s labeling,5s visual message, s consistent labeling,5s labeling message,5s awareness,     Events, Examples, Littering problem, Meaningof 5S, My book on Suggestion Systems, Productivity, Public areas, Seiso, TQM, Visual Control, Visual Control (safety), Waste, What a waste, Sewing section efficiency, Worker capacity, Time study, Bottleneck, Line balancing, Productivity,  scheduling; line balancing; layout; bundle system; modular line;  apparel industry; balancing process; bottleneck process; AL; assembly  line; SAM; standard allowable minute
Md. Farid Ahmed
IE Officer
Fakir Apparels Ltd.
BSCIC Industrial Area, Enayet Nagar,
Fatulla, Narayangonj, Bangladesh.
Contact : +8801814220987
Email: farid.ieconcern@gmail.com